While time in a boatyard should be measured in days, those days often add up to weeks. Even for a well-run place like Front Street Shipyard, schedules are difficult to keep – parts need to be ordered, one project uncovers others that also need to be completed, and, for some unfathomable reason, boatyard workers need weekends off…

The genoa and torn clew after getting it furled and secured around the forestay
Dropping the genoa in order to take it to the sailmaker for repair

So when Oso was lowered gently into the water of Belfast Bay, it was a huge relief. After a thorough washdown, the bow was pointed southeast and it felt like a summer of Maine cruising was finally starting. Oso heeled gently to the 10-15kts of SW breeze, glorious sailing in the flat water of Penobscot Bay.

It is always a ‘fun’ job to flake the genoa on the foredeck
Closer look at the torn clew

CRACK! That pistol shot is the sound of the clew strap tearing out of Oso’s headsail, leaving the sail whipping back and forth in the wind. The sail is only 18 months old, with less than 10k miles of sailing on the clock, so there’s no way that the sail should tear.

Genoa bagged up and transported ashore via dinghy then into a cart to be wheeled up the hill to the sailmaker in Belfast
The sail waiting patiently for the sailmaker to open up his shop

Closer inspection shows an obvious build defect – two Dyneema straps have been allowed to chafe against one another instead of being fastened securely together. Even though each of the straps is almost strong enough to lift the entire boat, rubbing against one another has slowly eaten away the fabric.

The new clew ring prior to install
Jay hard at work

Some quick research found a local sailmaker, who of course is located back in Belfast. Jay promised to turn around the repair as quickly as humanly possible, and true to his word, a few days later he stayed way past closing time to finish the repair – fantastic service from a very friendly guy.

All fixed and ready for hoisting
Back in business!
Happy to be on our way again

Two steps forward, and one step back. Fingers crossed for the next step being in the right direction…